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5 Easy Steps to Change Small Excavator Tracks, a must see for newbies!

  • Update time: 2025-03-05

In the arena of modern construction and civil engineering, small excavators have become indispensable ‘small giants’ on the construction site with 

their flexible and efficient characteristics. They are responsible for digging, levelling the land and other key tasks, for the smooth progress of the 

project has made great achievements. However, even this ‘little giant’, also has its fragile side - tracks, as a bridge connecting the machine and the 

earth, once worn or damaged, not only affects the efficiency of work, but also may threaten the construction safety. Therefore, mastering the skills of 

replacing the tracks of small excavators is an essential skill for every engineering maintenance expert.


Replacing small excavator tracks may sound like a technical job, but as long as you master the right methods and steps, together with the appropriate 

tools, you can easily get it done. We need to prepare the following tools: spanner, crowbar, sling, new tracks and other auxiliary tools that may be used.

 These tools will help us complete the replacement job safely and efficiently.


Next, let's get down to business - the steps to replacing the tracks. Before you start, make sure the excavator is switched off and is on smooth ground. 

This is the basis for safe operation. Then, use a spanner to loosen the bolts that hold the tracks in place, taking care to use moderate force to avoid 

damaging the threads. Next, use a pry bar to gently pry the old tracks to gradually free them from the wheels. This step requires patience and care; do 

not use excessive force to avoid unnecessary damage.


Once the old tracks are completely detached, it's time to start installing the new tracks. Again, we need to align the new tracks and then gradually 

tighten the bolts using a spanner. In this process, special attention should be paid to the tightening order and strength of the bolts, and it is usually 

recommended to tighten them gradually in a diagonal way to ensure that the force on the tracks is even. In addition, a professional torque spanner can

 be used to control the tightening strength of the bolts to achieve the best fixing effect.


After installing the new tracks, it doesn't mean the job is done. Next, a series of checking and commissioning work needs to be carried out. Firstly, 

check that all the bolts have been tightened in place and are not missing or loose. Secondly, start the excavator and let it run for a period of time with 

no load to observe whether the tracks are running normally and whether there is any strange noise or jamming phenomenon. Finally, carry out an 

actual digging test to check the actual working performance of the tracks.


During the whole replacement process, there are several important considerations to keep in mind. Safety always comes first. Whether removing or installing tracks, make sure the surrounding environment is safe and free of obstructions to avoid accidental injuries. In addition, for unfamiliar models or special structures of tracks, be sure to carefully study the manual or consult the manufacturer's technical support, and do not operate blindly.


It is worth mentioning that although replacing tracks is a relatively simple maintenance work, it is still recommended to be done by professionals if 

conditions permit. They not only have rich experience and professional skills, but also can effectively reduce the risks arising from improper operation. 

Of course, as the operator and daily maintenance of the equipment, it is also very useful to understand and master the basic replacement skills.


Through the above detailed introduction and explanation, I believe all readers have gained a deeper understanding of how to safely and efficiently 

replace the tracks of small excavators. This can not only improve your equipment maintenance ability, but also play an important role in the actual work.

 Remember, every meticulous maintenance and care is respect and care for the equipment, but also responsible for the safety of yourself and others. I 

hope this article can help you, let us together become more professional and efficient engineering maintenance experts!


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